We provide comprehensive solutions for dry-mixed (powder) mortar production lines, including special mortar production equipment, putty powder lines, and automated packaging systems. Our integrated approach ensures high efficiency from design to processing.
The main building of the production line features two structure types: tower-type and staircase-type. In the tower-type configuration, the powder storage silo is top-mounted. Aggregates pass through metering, mixing, and packaging layers from top to bottom, resulting in highly efficient production flow.
According to formula requirements, high-precision weighing scales work with computerized metering to mix ingredients accurately. Most special mortars can be manufactured in a fully automated mode, allowing for immediate production after stacking.
Key Performance Features
🚀 Fast Mixing: Achieves perfect uniformity within approximately 180 seconds.
💧 Hydraulic Door: Unique structure enables unloading within 10 seconds with zero leakage.
⚙️ Industrial Gearbox: Replaces traditional chains for smooth operation without vibration.
Usage Recommendation: Each special mortar production line can utilize 3-6 raw material tanks. To maintain product purity, it is recommended that one production line handles no more than 4 types of products to avoid cross-contamination.
Frequently Asked Questions
Do you provide free design solutions?
Yes. We offer free customized design solutions tailored to your production capacity, facility layout, and material specifications.
What is the typical service life of the equipment?
With proper maintenance and operation, our systems typically last 10-15 years. Longevity depends significantly on usage patterns and maintenance consistency.
Is the equipment easy to operate?
The system features an intuitive HMI interface. Basic operations can be mastered quickly by trained staff, while advanced functions require minimal technical expertise.
Will there be dedicated training after installation?
Absolutely. Engineers provide on-site training covering equipment operation, maintenance, and troubleshooting. Comprehensive documentation is also provided.
What does regular maintenance include?
Maintenance covers dust removal, lubrication, inspection of wear components (like paddles and seals), and sensor calibration. We provide a detailed schedule for weekly, monthly, and annual checks.
What is the warranty period?
We provide a 1-year warranty covering manufacturing defects. For issues caused by improper use, we offer rapid repairs with cost-effective replacement parts.